Office Seating Foam

RPL Seating Foam is the premier provider of foam converting services. Our cutting-edge technology and experienced team enable us to convert foam materials into a variety of shapes and sizes for a range of industries. From custom upholstery foam to seating foam, we can provide solutions that meet your needs. At RPL Seating Foam, we understand that each project is unique, which is why we work closely with our clients to ensure their specific requirements are met. Our dedication to quality and customer service has earned us a reputation as a reliable and trusted foam sheet converter in the industry since 1958.

Trusted by.


Rubber Products (Leeds) Established 1958

Seating Foam - supplying Business and retail since 1958

Seating Foam - Foam cut to size

Student Mattress

Medical-grade mattresses designed for improved comfort and support. Ideal for hospitals, clinics, and home.

contract foam

We offer contract foam manufacturing services for businesses in need of high-quality foam products.

upholstery foam

Our upholstery foam is perfect for revitalizing old furniture or adding comfort to new pieces. Manufactured.

foam sheets

We offer high quality foam sheets manufactured to your specifications. Any depth, any size, cut to precision

Seating Foam - RPL foam converters

Seating Foam Leeds – RPL Offers Professional and Accurate Foam Solutions

At RPL, we specialize in providing high-quality foam cut to size services for seating foam. Our team of skilled technicians uses state-of-the-art cutting technology to ensure precision and efficiency in every project. We offer a wide range of foam types and densities to choose from, and we can work with you to determine the best foam solution for your specific needs. In addition to foam cutting, we also offer a variety of foam fabrication options, including shaping, gluing, and upholstery. Whether you need foam for a new mattress, a replacement seating, or a custom project, we have the expertise and equipment to meet all your foam cut to size needs. Contact us today to learn more about our services and get started on your foam project.


Foam converters are a crucial resource for a wide range of businesses and industries in the UK. Whether you are in the manufacturing, packaging, or construction industry, foam converters can provide you with customized foam solutions that meet your specific needs.One of the main benefits of using a foam converter is the ability to create custom foam products that are tailored to your specific requirements. Foam converters can transform foam materials into a variety of shapes and sizes, including packaging inserts, acoustic insulation, foam sheets and custom components for machinery and equipment. Foam converters can also help businesses save money by optimizing foam material usage. By converting foam materials into specific shapes and sizes, foam converters can minimize waste and reduce overall material costs.

In addition, foam converters can help improve product quality by providing high-quality foam materials that are designed to meet specific requirements. From shock absorption to temperature resistance, foam converters can provide foam materials that are engineered to meet the specific needs of your application.

Overall, whether you are looking to improve product quality, reduce costs, or customize foam materials for your specific needs, a foam converter in the UK can provide you with the expertise and resources you need to achieve your goals. So if you’re in need of foam converting services, don’t hesitate to reach out to a trusted and reliable foam converter in the UK today.

benefits of choosing rpl foam

Mattress Manufacture

We are a foam mattress manufacturer committed to creating comfortable, high-quality sleep solutions using premium materials and advanced construction techniques. Our mattresses offer support and pressure relief for a restful night’s sleep.

Custom cut foam to size

Whether you need foam for a DIY project, to replace old cushions, or to create custom padding, we have the expertise and equipment to provide the perfect foam solution. Our team will work with you to understand your specific needs and preferences, and we use state-of-the-art cutting technology to ensure precise, accurate cuts every time.

our reputation

At RPL, we have been a trusted foam converter in the UK for over 50
years. With a long history of satisfied customers, we have built a
reputation as one of the leading foam conversion companies in the

Seating Foam - cut to size





We specialize in the production of high-quality foam materials for use in the medical industry. Our foams are designed to meet the strictest safety and performance standards, making them ideal for a wide range of medical applications.



Foam sheets can be supplied by RPL to any required depth or shape. We run automated state-of-the-art machinery which can shape foam to very accurate tolerances.



Whether you need foam for padding, insulation, or any other purpose, our custom cut foam service is here to help. Simply provide us with your specifications and we will take care of the rest, delivering precision-cut foam that is ready to use.



We specialize in providing soft play foam to manufacturers in the soft play industry. Our foam is made from high-quality polyurethane.Whether you need foam for soft play mats, climbing structures, or any other application, we are here to help.



We understand that every upholstery project is unique, which is why we offer a variety of foam options in different densities, sizes, and shapes. Whether you need foam for seat cushions, back cushions, or any other application, we have the right product for you.



Our contract foam service is ideal for businesses in a wide range of industries, including upholstery, manufacturing, construction, and more. Whether you need foam for padding, insulation, or any other purpose, we have the expertise and resources to provide the perfect foam solution for your business.

RPL has been a trusted and reliable source for top-quality foam conversion services for over 65 years. Our state-of-the-art 28,000 sq. ft. warehouse, located just outside Leeds, allows us to handle orders of any size and complexity with ease. Whether you need a single hospital bed mattress or 1000 soft play cubes, we have the capacity and expertise to deliver top-quality results on time.

Our diverse client base, which includes businesses and organizations from various industries such as medical and boat manufacturing, has allowed us to gain valuable experience catering to a wide range of needs. We understand that every project is unique and we take the time to listen to our clients’ specific requirements in order to provide tailored solutions. Our team is dedicated to providing fast turnaround times and meeting tight deadlines to ensure that our clients are always satisfied with our services.

In addition to foam conversion services, we also offer a wide range of products including foam cut to size, cushion foam, and upholstery foam. No matter what your foam needs are, we have the knowledge and expertise to help. Our team is always available to provide expert guidance or answer any questions you may have. Choose RPL for all your foam conversion needs and experience exceptional customer service and fast turnaround times. With a long track record of success and a commitment to excellence, you can trust us to be your go-to source for all your foam conversion needs. Don’t hesitate, contact us today and see the difference we can make for your business.

frequently asked questions

 To place an order with us, please send a message through our contact form on our website. A member of our team will be in touch with you to assist with your order and answer any questions you may have. Please be sure to include any relevant details such as the type and quantity of foam you need, as well as your delivery location. We look forward to working with you to meet your foam needs. Or you can always give us a call.

Delivery times for your order will depend on the size and complexity of the project. Our goal is to complete all orders within 1-3 days, but for larger orders, delivery times may vary. If you have any specific time constraints or need your order by a certain date, please let us know and we will do our best to accommodate your needs.

Yes, we do offer delivery to locations outside of the UK, but this service is typically only available for large orders. If you are interested in placing an order for delivery outside of the UK, please send us a message through our contact form on our website with your delivery location and the details of your order.

Yes, you are welcome to supply your own template in order to have the foam cut to a specific shape. This can help to ensure accuracy and allow us to meet your exact specifications.

Each foam type has a description that will tell you what it is suitable for, so you can choose the one that best meets your needs. If you are still unsure about which foam type to use for your project, please don’t hesitate to give us a call. Our team of experts is always happy to assist you and provide guidance on selecting the right foam for your specific needs. We look forward to helping you with your foam project.

To ensure that you get the best fit for your new foam cushions, we recommend that you first remove the old inserts from the outer covers. These may have lost their shape over time and will not provide accurate measurements. Once you have removed the old inserts, measure the outer covers from seam to seam without stretching the covers too much. For the depth or thickness of the foam, measure from seam to seam and add an additional 10-25mm, depending on the elasticity and material of the cover. This will help to ensure that your new foam fits properly and provides the desired level of comfort and support.

Rubber Products (Leeds) Established 1958

Seating Foam, manufacturing & supplying the uk

Contact Us


Rubber Products (Leeds) Limited, Ingram Road, Holbeck, Leeds LS11 9RQ

Contact Us