Castleford Foam Converters: Industrial Converting & Manufacturing Solutions
Castleford’ Premier Industrial Foam Converting Specialists Since 1958
RPL delivers comprehensive foam converting solutions for manufacturers, industrial clients, and commercial enterprises across Yorkshire. Our advanced converting capabilities serve multiple industries including furniture, commercial, aerospace, and defense sectors. We specialise in industrial-scale foam component manufacturing, custom fabrication for specialised applications, and high-volume material conversion. Our ISO-certified processes and industrial-scale facilities transform raw materials into precise foam components for your manufacturing needs, with rapid turnaround times to meet production demands.
Trusted by.
RPL Converting Solutions – Established 1958
Castleford' Industrial Foam Converters - Your Manufacturing Partner Since 1958
Industrial Foam Converting Solutions - Castleford Manufacturing Excellence
MEDICAL FOAM
CONTRACT FOAM
UPHOLSTERY FOAM
FOAM SHEETS
Industrial Foam Converting - RPL Leeds Manufacturing Solutions
RPL is Castleford’ leading industrial foam converter, delivering precision manufacturing solutions through advanced technology and six decades of expertise.
Comprehensive Industrial Converting Services We provide end-to-end foam converting solutions for manufacturing and industrial applications. Our state-of-the-art facility offers precision cutting, fabrication, and material conversion services backed by ISO-certified processes.
Manufacturing Excellence: We specialise in industrial-scale foam conversion, offering precision manufacturing, quality assurance systems, and rapid production capabilities. Our expertise includes custom component fabrication, large-volume processing, and specialised material conversion for industrial applications.
Industry Leadership: With over 60 years in foam converting, we combine advanced technology with manufacturing expertise to deliver superior results. Our Leeds facility serves businesses across the UK with reliable, scalable converting solutions.
Partner with RPL for your industrial foam converting requirements – contact our team to discuss your manufacturing needs.
Industrial Converting Excellence - RPL Castleford
Advanced Manufacturing Capabilities
As Castleford’ premier foam converting facility, we deliver industrial-scale manufacturing solutions with advanced processing techniques. Our ISO-certified processes ensure consistent quality across high-volume production runs. We specialise in precision component fabrication and material conversion for industrial applications.
Our state-of-the-art converting facility utilizes advanced machinery for precise, repeatable results. We offer comprehensive manufacturing services including custom fabrication, material optimization, and quality-controlled production processes. Our technical expertise ensures efficient, scalable solutions for your industrial requirements.
With over 60 years as Castleford’ trusted foam converter, RPL has established itself as a leading industrial partner. Our commitment to manufacturing excellence and proven track record in B2B partnerships makes us the preferred choice for industrial foam converting solutions across the UK.
Castleford Industrial Foam Converting - Manufacturing Excellence
Castleford' Premier Industrial Foam Converters
MEDICAL FOAM CONVERTING
Industrial-scale converting of medical-grade foam meeting healthcare standards. We serve medical equipment manufacturers with precision-converted components for hospital equipment, medical devices, and therapeutic applications.
INDUSTRIAL FOAM SHEETS
High-volume foam sheet converting with advanced CNC precision. We deliver consistent, industrial-grade foam sheets for manufacturing applications, meeting strict dimensional tolerances.
CUSTOM COMPONENT FABRICATION
Specialised foam component manufacturing for industrial applications. Our converting capabilities deliver precision-engineered foam parts for manufacturing, defense, and commercial sectors.
IMPACT PROTECTION
Industrial foam converting for safety equipment manufacturers. We supply converted foam components for protective equipment, safety barriers, and impact absorption applications.
COMMERCIAL CONVERTING
Large-scale foam converting for furniture manufacturers and industrial upholstery. We provide precision-cut components for production lines, ensuring consistent quality for high-volume manufacturing.
CONTRACT MANUFACTURING
Comprehensive foam converting solutions for manufacturing partners. We serve diverse industries with specialized foam components, supporting continuous production requirements with reliable material conversion services.
RPL: Castleford’ Industrial Foam Converting Specialists Since 1958
Manufacturing Capability Our 28,000 sq. ft. Leeds facility delivers industrial-scale foam converting solutions. With advanced converting technology and extensive manufacturing capacity, we serve businesses across multiple sectors with high-volume production capabilities.
Industrial Converting Excellence We provide comprehensive converting services for manufacturers, with specialized solutions for medical equipment, marine applications, and industrial components. Our facility handles large-scale production runs while maintaining precise tolerances and quality standards.
Manufacturing Solutions Our converting capabilities serve industrial requirements across sectors. We deliver precision-engineered components for medical equipment manufacturers, industrial applications, and specialized technical requirements.
Partnership Benefits:
- 65 years of manufacturing expertise
- Large-scale production capacity
- Technical consulting and material specification
- Industrial quality standards
- Efficient production timelines
Partner with RPL for your industrial foam converting requirements. Contact our team to discuss your manufacturing specifications.
RPL Industrial Converting – Established 1958
Castleford' Premier Foam Converting Specialists - Manufacturing Excellence Since 1958
To place an order with us, please send a message through our contact form on our website. A member of our team will be in touch with you to assist with your order and answer any questions you may have. Please be sure to include any relevant details such as the type and quantity of foam you need, as well as your delivery location. We look forward to working with you to meet your foam needs. Or you can always give us a call.
Delivery times for your order will depend on the size and complexity of the project. Our goal is to complete all orders within 1-3 days, but for larger orders, delivery times may vary. If you have any specific time constraints or need your order by a certain date, please let us know and we will do our best to accommodate your needs.
Yes, we do offer delivery to locations outside of the UK, but this service is typically only available for large orders. If you are interested in placing an order for delivery outside of the UK, please send us a message through our contact form on our website with your delivery location and the details of your order.
Yes, you are welcome to supply your own template in order to have the foam cut to a specific shape. This can help to ensure accuracy and allow us to meet your exact specifications.
Each foam type has a description that will tell you what it is suitable for, so you can choose the one that best meets your needs. If you are still unsure about which foam type to use for your project, please don’t hesitate to give us a call. Our team of experts is always happy to assist you and provide guidance on selecting the right foam for your specific needs. We look forward to helping you with your foam project.
To ensure that you get the best fit for your new foam cushions, we recommend that you first remove the old inserts from the outer covers. These may have lost their shape over time and will not provide accurate measurements. Once you have removed the old inserts, measure the outer covers from seam to seam without stretching the covers too much. For the depth or thickness of the foam, measure from seam to seam and add an additional 10-25mm, depending on the elasticity and material of the cover. This will help to ensure that your new foam fits properly and provides the desired level of comfort and support.
