Contract Foam Solutions: Bulk Precision by RPL
Expert Contract Foam Services Since 1958
RPL specialises in contract foam solutions for businesses across industries. Our bulk foam services cater to all your large-scale needs. We provide high-volume foam for furniture manufacturing, mattress production, medical mattresses, and office seating. Our foam solutions ensure comfort, durability, and performance for your products.
With decades of experience, we deliver high-quality, consistent foam products for your contract requirements. Our team works closely with you to understand your specifications and production needs, ensuring a reliable supply of expertly crafted foam materials.
Trusted by.
Rubber Products (Leeds) Established 1958
Contract Foam Solutions - Supplying Businesses Since 1958
foam products
MEDICAL FOAM
Precision-engineered medical-grade foam for healthcare applications. Our foam mattresses offer superior comfort and support for hospitals, clinics, and long-term care facilities.
CONTRACT FOAM
High-quality contract foam tailored for large-scale manufacturing. We provide custom foam solutions to meet your specific production requirements and volumes.
UPHOLSTERY FOAM
Enhance furniture production with our bulk upholstery foam. Perfect for large-scale manufacturing of sofas, chairs, and other comfort-focused products.
FOAM SHEETS
Premium foam sheets produced in high volumes to your exact specifications. Any depth, any size – precision-cut for your large-scale project needs.
Contract Foam Solutions - RPL Foam Converters
At RPL, we’re your specialists in contract foam solutions. Our experienced team combines craftsmanship with cutting-edge technology to deliver precise, efficient results for every large-scale project.
Our Services: Custom foam production to exact specifications Wide range of foam types and densities Expert advice on selecting the right foam for your manufacturing needs High-volume production capabilities
Why Choose RPL for Contract Foam? Precision: State-of-the-art technology ensures consistency and accuracy Versatility: From furniture to medical applications, we handle it all.
Expertise: Over 60 years of experience in foam conversion Quality: High-grade materials and skilled craftsmanship Reliability: Consistent supply chain for your ongoing needs
Whether you need foam for large-scale furniture production, medical mattress manufacturing, or office seating projects, RPL has the knowledge and equipment to meet your contract foam requirements.
Contact us today to discuss your contract foam needs!
Benefits of Choosing RPL for Contract Foam
Expert Foam Manufacturing
We’re a premier contract foam manufacturer, dedicated to crafting superior solutions for various industries. Our expertise includes premium materials selection and advanced production techniques. We provide optimal support and performance, offering customized foam solutions for your specific manufacturing needs.
High-Volume Foam Production
Get the perfect foam solution for any large-scale project, from furniture manufacturing to medical mattress production and office seating. Our team uses cutting-edge technology to ensure precise, accurate production tailored to your specifications. We offer expert guidance throughout the process, ensuring you get exactly what you need for your contract foam requirements.
RPL has been your reliable foam converter for over 60 years. We’ve built a legacy of satisfied business customers, establishing ourselves as a leading foam conversion specialist in the UK. Our long-standing commitment to quality and customer satisfaction sets us apart in the industry.
Expert Manufacturing Services
Premier Contract Foam Manufacturing Services
MEDICAL FOAM
Specialising in high-quality medical-grade foam for large-scale healthcare needs. Our products meet strict safety and performance standards, suitable for diverse medical applications. From hospital bed mattresses to therapeutic cushions, we deliver precision-engineered foam for healthcare manufacturers.
FOAM SHEETS
RPL provides custom foam sheets in bulk quantities. Using state-of-the-art machinery, we produce foam to your required depth with exceptional accuracy. Our precision manufacturing ensures foam sheets meet your exact specifications for large-scale projects.
CUSTOM CUT FOAM
Our custom cut foam service caters to all your high-volume needs. Whether for furniture padding, industrial applications, or specialised projects, we deliver precision-cut foam to your exact specifications. Simply provide your requirements, and we’ll handle the rest, ensuring you receive ready-to-use foam for your manufacturing process.
SOFT PLAY
As leading suppliers of soft play foam, we serve manufacturers with high-quality polyurethane foam. Our custom-cut foam is perfect for soft play mats, climbing structures, and various children’s play equipment. We ensure safe, durable foam solutions for large-scale production in the soft play industry.
UPHOLSTERY FOAM
Offering a wide range of upholstery foam for bulk orders. We provide various densities, sizes, and shapes to suit every unique upholstery project. From seat cushions to back supports, our expertly produced foam enhances comfort and durability in your furniture manufacturing.
CONTRACT FOAM
Our contract foam service caters to diverse industries including upholstery, manufacturing, and construction. We provide custom foam solutions for businesses, whether you need foam for large-scale padding, insulation, or specialised applications. Our expertise ensures the perfect foam solution for your business needs.
65 Years of Excellence in Foam Manufacturing
For over six decades, RPL has been the go-to source for top-quality foam conversion services for businesses across industries. Our state-of-the-art 28,000 sq. ft. warehouse enables us to handle large-scale orders of any complexity with precision and efficiency.
Unmatched Capacity and Expertise
From bulk orders for furniture manufacturers to specialized foam for medical equipment Tailored solutions for diverse industries: medical, marine, and more Fast turnaround times and adherence to tight deadlines
Comprehensive Contract Foam Services
Our specialty lies in providing precision-manufactured foam to meet your exact specifications. Whether you need custom shapes for medical applications or specific sizes for large-scale upholstery projects, our team delivers exceptional results.
Product Range
High-volume cushion foam for comfort and support Upholstery foam for furniture and automotive industries Specialized foam for medical and marine applications
Why Choose RPL for Contract Foam?
Extensive Experience: 65 years of trusted service Versatility: Catering to diverse industries and large-scale projects Custom Solutions: Tailored approach to meet unique requirements Expert Guidance: Knowledgeable team ready to assist with any foam-related queries Prompt Service: Quick turnaround without compromising on quality
Experience the RPL difference for all your contract foam needs. Contact us today to see how we can elevate your manufacturing projects with our expert foam solutions.
Rubber Products (Leeds) Established 1958
Contract Foam Solutions - Supplying Businesses Since 1958
To place a large contract order with us, please send a message through our contact form on our website. A member of our team will be in touch with you to assist with your order and answer any questions you may have. Please be sure to include any relevant details such as the type and quantity of foam you need, as well as your delivery requirements. We look forward to working with you to meet your foam needs.
For individual or smaller orders, you can conveniently shop through our online store. Simply select the products you need, specify your requirements, and proceed to checkout. Our user-friendly platform allows you to easily customize your foam products and place orders at your convenience.
If you prefer personal assistance, you can always give us a call. We're here to help with both large-scale contract orders and individual purchases.
Delivery times for your order will depend on the size and complexity of the project. Our goal is to complete all orders within 1-3 days, but for larger orders, delivery times may vary. If you have any specific time constraints or need your order by a certain date, please let us know and we will do our best to accommodate your needs.
Yes, we do offer delivery to locations outside of the UK, but this service is typically only available for large orders. If you are interested in placing an order for delivery outside of the UK, please send us a message through our contact form on our website with your delivery location and the details of your order.
Yes, you are welcome to supply your own template in order to have the foam cut to a specific shape. This can help to ensure accuracy and allow us to meet your exact specifications.
Each foam type has a description that will tell you what it is suitable for, so you can choose the one that best meets your needs. If you are still unsure about which foam type to use for your project, please don’t hesitate to give us a call. Our team of experts is always happy to assist you and provide guidance on selecting the right foam for your specific needs. We look forward to helping you with your foam project.
To ensure that you get the best fit for your new foam cushions, we recommend that you first remove the old inserts from the outer covers. These may have lost their shape over time and will not provide accurate measurements. Once you have removed the old inserts, measure the outer covers from seam to seam without stretching the covers too much. For the depth or thickness of the foam, measure from seam to seam and add an additional 10-25mm, depending on the elasticity and material of the cover. This will help to ensure that your new foam fits properly and provides the desired level of comfort and support.
