Rubber Products (Leeds) Established 1958

WE SUPPLY, CUT AND SHAPE FOAM FOR ALL APPLICATIONS

Custom Cut Foam

RPL QUICK FACTS

3
FOAM BLOCK SUPPLIERS
28K
SQ FT FACTORY
66
YEARS TRADING

FOR EXCELLENT CUSTOMER SERVICE AND EXPERIENCE

Foam Cut To Size
FOAM SOLUTIONS

From commercial to public sectors, we deliver custom foam products for all industries. With our dedicated haulage fleet, we ensure rapid turnaround and on-time delivery to meet your specific requirements.

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A HERITAGE OF QUALITY

Since our founding over 60 years ago, we've grown to become one of the UK's largest foam converters. Our longevity is a testament to our dedication to customer satisfaction and product excellence.

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OUR TECHNOLOGY

We pioneer advances in medical and sleep foam – we are experts in the field. Using the most modern machinery. Supplying businesses and inderviduals

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A SNAPSHOT OF RPL'S PRODUCTS
What RPL Can Do for You
Below are the primary services we offer at RPL. Our commitment to improvement means our capabilities are always growing. Contact us to discuss your unique requirements.
Healthcare- Grade Foam Solutions
RPL partners with diverse suppliers to the NHS, provate insitutions, and medical retail shops, providing specialised medical foam for a wide range of healthcare applications.
Custom Foam Sheets
RPL delivers foam sheets tailored to your exact specifications. Our cutting-edge automated machinery allows us to produce sheets of any depth or shape with precision and efficiency
Bespoke Foam Solutions
Have a unique requirement, like fitting foam to an antique bed frame? Our custom cutting service ensures a perfect fit for non-standard sizes, bringing comfort to cherished pieces.
Soft Play Foam Essentials
Soft play furniture manufacturers, we've got you covered. Our range of foam fillings is perfect for all your designs, ensuring safety and comfort in play areas.
Furniture-Grade Foam Expertise
Since 1958, upholstery foam has been at the core of RPL's business. Our six decades in the furniture market have honed our expertise in delivering quality foam solutions
Industrial Foam Solutions
Contract foam represents our largest and still-growing business segment. Over fiver decades we've developed comprehensive foam solutions for various industrail applications
OUR SHOP
To Shop
Cot Safe High Quality Foam Sheet
Hospital Mattress Single Manuf
From £450.00
Buy now
Medium- Soft Foam Sheet
Hospital Mattress Single Man
From £140.00
Buy now
High-Firm Foam Best Sheet
Luxury Reflex Pink Foam (+£0
From £8.00
Buy now
Frequently asked questions

To place an order with us, please send a message through our contact form on our website. A member of our team will be in touch with you to assist with your order and answer any questions you may have. Please be sure to include any relevant details such as the type and quantity of foam you need, as well as your delivery location. We look forward to working with you to meet your foam needs. Or you can always give us a call.

Delivery times for your order will depend on the size and complexity of the project. Our goal is to complete all orders within 1-3 days, but for larger orders, delivery times may vary. If you have any specific time constraints or need your order by a certain date, please let us know and we will do our best to accommodate your needs.

Yes, we do offer delivery to locations outside of the UK, but this service is typically only available for large orders. If you are interested in placing an order for delivery outside of the UK, please send us a message through our contact form on our website with your delivery location and the details of your order.

Yes, you are welcome to supply your own template in order to have the foam cut to a specific shape. This can help to ensure accuracy and allow us to meet your exact specifications.

Each foam type has a description that will tell you what it is suitable for, so you can choose the one that best meets your needs. If you are still unsure about which foam type to use for your project, please don’t hesitate to give us a call. Our team of experts is always happy to assist you and provide guidance on selecting the right foam for your specific needs. We look forward to helping you with your foam project.

To ensure that you get the best fit for your new foam cushions, we recommend that you first remove the old inserts from the outer covers. These may have lost their shape over time and will not provide accurate measurements. Once you have removed the old inserts, measure the outer covers from seam to seam without stretching the covers too much. For the depth or thickness of the foam, measure from seam to seam and add an additional 10-25mm, depending on the elasticity and material of the cover. This will help to ensure that your new foam fits properly and provides the desired level of comfort and support.

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What Is Foam Conversion?
WHAT IS FOAM CONVERSION? Foam conversion is a process of converting foam material into a different shape or form through various manufacturing processes. There are different types of foam conversion processes such as cutting, laminating, molding, and thermoforming. Each process has its own unique characteristics and advantages. Foam conversion can be applied to a wide […]
How Thick Should Polyurethane Foam Be?
HOW THICK SHOULD POLYURETHANE FOAM BE? When choosing polyurethane foam for a project, thickness is an important factor to consider. The ideal thickness depends on the specific application and the level of support and cushioning required. For example, a sofa cushion may need a thicker foam than a decorative pillow. Generally, foam thickness ranges from […]
How High-Density Seating Foam Can Improve Your Comfort and Posture
HOW HIGH-DENSITY SEATING FOAM CAN IMPROVE YOUR COMFORT AND POSTURE We seldom consider the materials inside our furniture, even though they greatly influence our comfort, posture, and overall well-being. One such material, high-density seating foam, stands at the epicenter of these beneficial influences. Known for its superior support, resilience, and durability, high-density foam is a […]